Products

Form Measurement

• Surface Roughness
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    Surftest SJ-210 Portable Surface Roughness Tester

    A Mitutoyo portable surface roughness tester able to operate independently of mains power and make measurements on almost any part of a workpiece of practically any size. The 2.4-inch colour graphic back-lit LCD provides excellent readability and an intuitive display that is easy to use. Operation is by keys on the front of the unit and under the sliding cover. Up to 10 measurement conditions and one measured profile can be stored in the internal memory. An optional memory card can be used as an extended memory to store large quantities of measured surface profiles and setup conditions. Access to each feature can be protected to prevent unintended operation. An alarm warns when the stylus should be checked for wear. Complies with the applicable international standards concerning definition and calculation of the values of surface roughness parameters. In addition to calculation results, sectional calculation results and assessed profiles, bearing curves, and amplitude distribution curves can be displayed.
    

    Surftest SJ-411 / SJ-412 Portable Surface Roughness Testers

    High precision, portable Mitutoyo surface roughness testers with a dedicated control unit equipped with analysis functionality rivalling that of benchtop surface roughness testers, complying with the latest international standards applying to surface roughness measurement. The color-graphic LCD has excellent visibility for displaying calculated results and assessed profiles. This is useful for checking results without printing them out. A backlight improves usability in dimly lit environments. The built-in high quality, high-speed thermal printer provides hardcopy of measurement results when required including BAC and ADC curves in landscape format, just as they appear on the screen. The choice of models provides a measurement range of 25mm or 50mm. Password protection for setups is available for preventing accidental changes to settings. A manual adjustment knob enables fine positioning of a small stylus for positioning, which is useful when testing the inside surface of small holes. The instrument can be used stand-alone or mounted on a user-supplied stand. Many optional accessories are available to extend the application range.
    
    

    Surftest SJ-500 High Precision Surface Roughness Tester

    A Mitutoyo high precision, high-performance surface roughness tester with a dedicated control unit. The 7.5-inch, colour TFT LCD, large coloured icons and touch-panel controls make the display easy to read and the instrument simple to operate. The built-in joystick on the control unit enables quick and easy positioning and there is a manual adjustment knob to allow fine positioning of a small stylus for positioning, which is useful when testing the inside surface of small holes. Setup is simple with the ISO roughness-standard input function that enables complex setups to be entered easily just by selecting the appropriate symbol from a menu. The instrument can be used stand-alone or mounted on a user-supplied stand.
    
    

    Surftest SV-2100 High Precision Surface Roughness Tester

    A Mitutoyo high precision, high-performance surface roughness tester with dedicated control unit mounted on a heavy-duty granite base with a choice of manual or power column. The 7.5-inch, colour TFT LCD, large coloured icons and touch-panel controls make the display easy to read and the instrument simple to operate. The built-in joystick on the control unit enables quick and easy positioning and there is a manual adjustment knob to allow fine positioning of a small stylus for positioning, which is useful when testing the inside surface of small holes. Setup is simple with the ISO roughness-standard input function that enables complex setups to be entered easily just by selecting the appropriate symbol from a menu.
    
    

    Surftest SV-M3000-CNC Ultra-high Precision Large Range Surface Roughness Tester

    A Mitutoyo top-performance CNC surface roughness tester that handles measurement of large/heavy workpieces, such as engine blocks and crankshafts, using a moving column configuration to largely eliminate workpiece size restrictions. Combined with the swivelling detector unit, continuous measurement over the bottom, top and side surfaces of a workpiece is possible. The 800mm Y-axis stroke makes measurement of multiple surfaces on large workpieces possible. The table has a self-contained structure to ensure that variously sized workpieces, standard and custom jigs, auto-feed devices, etc., can be accommodated in order that systems are readily customizable to meet a customer’s exact requirements.
    
• Contour
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    Contracer CV-2100M4

    A Mitutoyo form-measuring machine that features excellent operability and functionality enabling quick, simple and accurate measurement. The operating keypad is on the drive unit for fast setup to suit high volume, repetitive measurement processes. Operations used in every measurement cycle, such as stylus position change and measurement start/stop, are easily accessible to reduce operator workload and increase measurement efficiency. A rapid-adjustment stand allows the operator to quickly and easily move the drive unit between measuring heights, and is equipped with reference stops for quick and repeatable repositioning to ensure efficient measurement flow. An X-axis jog-shuttle enables variable horizontal-drive speed, allowing fast and easy positioning for measurement. The wide range detector (Z1 axis) is equipped with a highly accurate digital arc scale that directly tracks the position of the stylus tip so that precise compensation can be applied to the scale output to provide best accuracy and resolution. A data analysis system (personal computer system and FORMTRACEPAK software) is available to provide various modes of measurement and analysis.
    
    

    Contracer CV-2100N4

    A standalone Mitutoyo form-measuring detector unit intended for use in custom applications. May be operated with a user-supplied support or with an optional manual column stand. Features excellent operability and functionality enabling quick, simple and accurate measurement. The integrated operating keypad enables for fast setup to suit high volume, repetitive measurement processes. Operations used in every measurement cycle, such as stylus position change and measurement start/stop, are easily accessible to reduce operator workload and increase measurement efficiency. An X-axis jog-shuttle enables variable horizontal-drive speed, allowing fast and easy positioning for measurement. This wide range detector is equipped with a highly accurate Z-axis digital arc scale that directly tracks the position of the stylus tip so that precise compensation can be applied to the scale output to provide best accuracy and resolution. A data analysis system (personal computer system and FORMTRACEPAK software) is available to provide various modes of measurement and analysis.
    
    

    Contracer CV-3000CNC

    A high-accuracy Mitutoyo CNC contour/form measuring system. A high maximum drive speed of 200 mm/s enables a potentially large increase in the throughput of multiple-profile/multiple-workpiece measurement tasks. Models with the α axis can perform continuous measurement over horizontal and inclined surfaces by power-tilting the X1 axis. Models with the Y-axis table allow expansion of the measuring range by repositioning in the Y-axis direction.
    
    
    

    Contracer CV-4000CNC

    A high-accuracy Mitutoyo CNC contour/form measuring system featuring a Laser Hologage detector giving excellent narrow/wide range accuracy and resolution in the Z1-axis. A high maximum drive speed of 200 mm/s enables a potentially large increase in the throughput of multiple-profile/multiple-workpiece measurement tasks. Models with the α axis can perform continuous measurement over horizontal and inclined surfaces by power-tilting the X1 axis. Models with the Y-axis table allow expansion of the measuring range by repositioning in the Y-axis direction.
    
• Contour and Roughness
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    Formtracer SV-C3200

    A high-accuracy Mitutoyo instrument that allows measurement of surface roughness and form/contour with just one unit. When the detector for form/contour measurement is replaced with that for surface roughness measurement, or vice versa, it is a simple, one-touch replacement without requiring re-routing of the connecting cables.
    
    
    
    
    

    Formtracer Extreme CS-3200

    A Mitutoyo high-accuracy CNC surface roughness/form measuring instrument that allows measurement of surface roughness and form/contour with one unit, and with only one detector. The drive unit (X axis) and column (Z-2 axis) are equipped with high-accuracy linear scales (ABS type) enabling fully automatic measurement combining vertical and horizontal movement. This improves reproducibility of continuous automatic measurement of small holes in the vertical direction and repeated measurement of parts which are difficult to position. The drive unit (X-axis) tilting function supports measurements on inclined planes and for heavy workpieces that are not easily moved.
    
    

    Formtracer Extreme CS-5000CNC

    A Mitutoyo high-accuracy CNC surface roughness/form measuring instrument that allows simultaneous measurement of surface roughness and form/contour with one unit, and with only one detector. The X1- and Z1-axes feature a Laser Holoscale giving excellent narrow/wide range accuracy and resolution. An active control method is employed for the Z1-axis detector to implement a wide-range measurement capability wherein the variation in dynamic measuring force is restricted, and the detector also incorporates an anti-collision safety device to stop operation if a collision occurs with a workpiece or jig. A high maximum drive speed of 200 mm/s enables a potentially large increase in the throughput of multiple-profile/multiple-workpiece measurement tasks. The α axis enables continuous measurement over horizontal and inclined surfaces by power-tilting the X1 axis. Models with the Y-axis table allow expansion of the measuring range by repositioning in the Y-axis direction.
    
    

    Formtracer Extreme CS-H5000CNC

    A Mitutoyo extremely high-accuracy CNC surface roughness/form measuring instrument that allows simultaneous measurement of surface roughness and form/contour with one unit, and with only one detector. The X1- and Z1-axes feature a Laser Hologage giving excellent narrow/wide range accuracy and resolution. An active control method is employed for the Z1-axis detector to implement a wide-range measurement capability wherein the variation in dynamic measuring force is restricted, and the detector also incorporates an anti-collision safety device to stop operation if a collision occurs with a workpiece or jig. A high maximum drive speed of 200 mm/s enables a potentially large increase in the throughput of multiple-profile/multiple-workpiece measurement tasks. The α axis enables continuous measurement over horizontal and inclined surfaces by power-tilting the X1 axis. Models with the Y axis table allow expansion of the measuring range by repositioning in the Y-axis direction.
    
    

    Formtracer Extreme SV-C3000CNC

    A Mitutoyo high-accuracy CNC surface roughness/form measuring instrument that allows measurement of surface roughness and form/contour with one unit. When the detector for form/contour measurement is replaced with that for surface roughness measurement, or vice versa, it is a simple, one-touch replacement without re-routing of the connecting cables. A high maximum drive speed of 200 mm/s enables a potentially large increase in the throughput of multiple-profile/multiple-workpiece measurement tasks. Models with the α axis can perform continuous measurement over horizontal and inclined surfaces by power-tilting the X1 axis. Models with the Y axis table allow expansion of the measuring range by repositioning in the Y-axis direction. Inclined plane measurements through 2-axis simultaneous control in the X- and Y-directions is possible.
    
• Roundness
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    Roundtest RA-10

    This Mitutoyo Roundtest is a compact, highly cost-effective and easy-to-use instrument for measuring roundform geometry on the shop floor, including attributes such as roundness, straightness, flatness, concentricity, coaxiality, perpendicularity and runout. Excellent data analysis capability is combined with a precision turntable with excellent rotational accuracy.
    
    
    
    
    

    Roundtest RA-220

    This Mitutoyo Roundtest is a small, manual type instrument for measuring roundform geometry on the shop floor, including characteristics such as roundness, straightness, flatness, concentricity, coaxiality, perpendicularity and runout. Offers exceptional analysis capabilities and easy operation. Equipped with X/Z-axes fine-adjustment, an inside/outside diameter continuous measurement function and the DAT centering/levelling turntable for aid in setup.
    
    
    

    Roundtest RA-1600

    This Mitutoyo Roundtest is a new PC-compliant instrument for measuring roundform geometry on the shop floor, including characteristics such as roundness, straightness, flatness, concentricity, coaxiality, perpendicularity and runout. Offers advanced functionality such as spiral measurement/analysis and X-axis tracking measurement. Equipped with collision sensing, an inside/outside diameter continuous measurement function and the DAT centering/levelling turntable for aid in setup.
    
    
    

    Roundtest RA-2200

    This Mitutoyo Roundtest is a sophisticated, highly accurate form-measuring system capable of assessing the important attributes of roundform workpieces such as roundness, straightness, flatness, concentricity, coaxiality, perpendicularity, runout, inside/outside diameter and surface finish. Independent or simultaneous multi-axis CNC delivers maximum productivity in handling large or small batch runs to fit in with production schedules. Centering and levelling of the workpiece on the air-bearing-equipped turntable is guided by the DAT system to help in setting up. Powerful ROUNDPAK analysis software completes the package.
    
    

    Roundtest RA-H5200

    This Mitutoyo Roundtest is a sophisticated, highly accurate form-measuring system capable of assessing the attributes of roundform workpieces such as roundness, straightness, flatness, concentricity, coaxiality, perpendicularity, runout, and surface finish. A feature is the linear scale incorporated into the X-axis, enabling measurement while tracking the workpiece surface. This capability is effective for measuring a diameter difference involving a displacement that exceeds the detection range of the probe, or a taper that can only be measured with a slider/column movement. Semi-automatic centering and levelling of the workpiece on the air-bearing-equipped turntable via the AAT system helps ensure easy setup. Powerful ROUNDPAK analysis software completes the package.
    
• Accessories
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    Cross-travel table (XY range: 100 x 50mm)

    A Mitutoyo T-slotted XY table featuring graduated handwheel adjustment in both axes. Useful for mounting workpieces that require fine positioning in the XY plane. Equipped with a special vee-groove for mounting accessories such as the rotary vice (218-003).
    
    
    
    
    
    

    Chuck

    A Mitutoyo key-operated three-jaw, self-centering chuck suitable for holding longer workpieces and those requiring a relatively powerful clamp. Supplied with internal and external jaws. Mounts directly on the table of the machine.
    
    
    
    
    
    

    Y-Axis Table

    A Mitutoyo motor-driven Y-axis table suitable for mounting workpieces or fixtures. Mounts directly on the base of the machine and enables efficient, automatic measurement of multiple, aligned workpieces or multiple points on a single measurement surface. Allows semi-automatic measurement with a manually operated machine.
    
    
    
    
    

    θ1-axis Rotary Table

    A Mitutoyo motor-driven rotary table (q1 axis) suitable for mounting workpieces or fixtures. Mounts directly on the base of the machine to enable efficient alignment of single or multiple workpieces preparatory to measurement. Especially useful with cylindrical workpieces for aligning the axis with the direction of measurement. Automatic alignment can be performed in combination with the Y-axis table (178-097).
    
    
    
    

    θ2-axis Rotary Head

    A Mitutoyo motor-driven rotary head (θ2 axis) suitable for mounting workpieces or fixtures. Mounts directly on the base of the machine to enable measurement of multiple points on a cylindrical workpiece or automation of front/rear-side measurement.
    
    
    
    
    
    

    Quick Chuck

    A Mitutoyo three jaw, self-centering chuck suitable for clamping workpieces that only require to be lightly clamped. The hand-operated knurled ring gives a quick and easy clamping action. Mounts directly on the table of the machine.